专利摘要:
A method of manufacturing a contact lens A method of manufacturing a contact lens involves depositing on a portion of a molding surface of a contact lens mold a dye composition comprising a pigment, a 2-hydroxyethyl methacrylate copolymer and a vinylpyrrolidinone, and a cross-linking monomer.
公开号:BR112012001542B1
申请号:R112012001542
申请日:2010-07-20
公开日:2019-08-13
发明作者:Chapoy Lawrence;Fanqing Meng Richard;Mao Shane
申请人:Bausch & Lomb;
IPC主号:
专利说明:

FIELD [0002] This invention provides a contact lens comprising a hydrophilic copolymer substrate and a composition containing colorant on a surface of the substrate. The dye-containing composition comprises a pigment, a copolymer of 2-hydroxyethyl methacrylate and N-vinylpyrrolidinone, and a crosslinking monomer.
BACKGROUND OF THE INVENTION [0003] A representative crosslinking monomer is ethylene glycol dimethacrylate or 1,4-butanediol diacrylate. A representative pigment is iron oxide black or iron oxide brown.
[0004] The dye-containing composition may include other components. A first example is a hydrophilic co-monomer, such as 2-hydroxyethyl methacrylate. A second example is a hydrophobic comonomer, such as 2-butoxyethyl acrylate. A third example is ethyl lactate. In addition, these compositions will generally include a polymerization initiator.
[0005] The contact lens substrate can be made from any known hydrophilic copolymer. A preferred copolymer is hilafilcon B, which is the product of the polymerization of a monomer mixture comprising 2-hydroxyethyl methacrylate, N-vinylpyrrolidinone, ethylene glycol dimethacrylate, and allyl methacrylate.
[0006] Preferably, the dye-containing composition has a concentric ring shape on the surface. Most preferably, the concentric ring essentially conforms to a position of a human iris when the contact lens is placed on the eye, and can have a larger outside diameter than a human iris.
SUMMARY OF THE INVENTION
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2/8 [0007] The invention provides a method of making the contact lens comprising:
depositing on a portion of a molding surface of a contact lens mold a dye composition comprising a pigment, a copolymer of 2-hydroxyethyl methacrylate and N-vinylpyrrolidinone, and a crosslinking monomer, and at least partially curing the composition dye by exposure to thermal or luminous energy; and depositing a lens-forming monomer mixture into the mold, and curing the lens-forming monomer mixture, where the colorant composition is on a cured contact lens surface.
[0008] Preferably, the contact lens mold is made of a polyolefin, most preferably polypropylene. The dye composition is deposited on a portion of the molding surface of the contact lens, preferably an anterior mold of the contact lens. The dye composition can be applied with a pad. For example, the dye composition is applied first to the wick of a cliché having the desired dye pattern, and then the dye composition is transferred from the wad to the molding surface of the contact lens.
[0009] As previously mentioned, the dye composition is preferably applied to form a concentric ring shape that essentially conforms to a position of a human iris when the contact lens is placed on the eye.
[0010] The colorant composition is at least partially cured, before depositing the lens-forming monomer mixture in the mold. A preferred method of curing is by exposing the dye composition to light energy, more preferably UV light.
[0011] After curing the lens-forming monomer mixture, the contact lens is released from the mold, preferably by a dry release method.
[0012] It is important that the colorant composition has several physical properties that approximate those of the hydrophilic copolymer substrate of the lens.
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3/8 contact. These properties include expansion coefficient and water content. Otherwise, the cured colorant composition may not bond properly with the contact lens substrate. This is especially important for processes where the contact lens is released dry from the mold so that both the dye composition and the contact lens substrate copolymer do not have a significantly different adhesion than the mold material.
[0013] However, it is also important that the dye composition is printable on the surface of the mold. Polypropylene is relatively hydrophobic, and when employing a hydrophilic dye composition, the composition has a tendency to turn the edges. An earlier approach to this problem involved subjecting the molding surface of the contact lens to a high energy source, such as corona discharge. However, it is difficult to control such treatments, and such treatments require longer production times and higher production costs. For the present invention, it is preferred that the contact lens mold is not subjected to any such high energy treatment. In contrast, the dye composition may employ a water-miscible solvent so that the surface tension of the dye composition better matches that of the mold material. Also, by using dye compositions with sufficiently high viscosity (at least 2000 cp), the higher surface tension of the composition can be deflected to prevent the edges from rolling upwards on the mold surface.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS [0014] The following examples illustrate various embodiments of the present invention.
EXAMPLE 1 - POLY SYNTHESIS (HEMA-CO-NVP) [0015] To a 2 L round bottom flask and three necks equipped with mechanical stirring, condenser and nitrogen inlet were added 2-hydroxyethyl methacrylate (HEMA) ( 344.4g, 2.65 moles), N-vinylpyrrolidone (NVP) (165g, 1.48 moles), 2-mercaptoethanol (4.68g, 0.06 moles) and cyclopentanone (684g, 720ml). The above mixture was purged by bubbling N2 for 15 minutes
Petition 870190053694, of 12/06/2019, p. 8/31
4/8 before the Vazo 64 initiator was added. The reaction was heated to 38 ° C for 48 hours, then to 70 ° C overnight. This solution was diluted with 1200 ml of isopropanol (EPA). The resulting solution was added to 6 L of diethyl ether in drops slowly from an addition funnel under vigorous stirring of the mechanical stirrer. 500 g of white powder were collected after being filtered and dried in the oven at 70 ° C under vacuum (30 mmHg) overnight.
[0016] The reaction is illustrated below.
EXAMPLE 2 - INK CONTAINING POLY COPOLYMER (HEMA-CO-NVP). FORMATION OF THE PASTE CONTAINING IRON OXIDE BLACK [0017] 210 g of zirconium oxide ceramic medium, 210 g of iron oxide black and 210 g of ethyl lactate were added to a 500 ml ceramic bottle, and mixed thoroughly with an ink shaker for 200 minutes. The paste had a particle size of 5pm. This paste with the ceramic media was added to a sieve installed in a bottle, and the bottle was then sealed with its cap and another counter-bottle. The whole was centrifuged, and the entire paste was deposited at the bottom of the bottle through the sieve and all the ceramic granules remained in the sieve. The particle size of the iron oxide black was 5pm.
FORMATION OF THE BINDING SOLUTION [0018] 53, 27g of poly (HEMA-co-NVP) (Wm = 20, 810) and 35.51 g of (-) ethyl lactate were added to a 500 ml plastic cup, mixed thoroughly for 10 minutes, and allowed to settle overnight after mixing. 88.97 g of binder solution containing 60% copolymer were obtained.
ACTIVATION SOLUTION FORMATION [0019] 14.00 g HEMA were added to a 30 ml brown glass vial with a magnetic bar, then 3 g of EGDMA and 3 g of Lucirin TPO initiator
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5/8 were added in sequence. The mixture was stirred until the solid initiator was dissolved (about 10 minutes). 20 g of activation solution were obtained.
INK COMPOSITION FORMATION [0020] 88.79g of paste containing iron oxide black, 88.79g of binder solution and 19.73g of activation solution were added sequentially to a 500 ml plastic cup, mixed for 10 minutes to obtain 197.30 g of paint composition containing the following components.
Table 1
Component % by weight Iron oxide black 22.5 Poli (HEMA-co-NVP) 27 (-) ethyl lactate 40.5 HEMA 7 EGDMA 1.50 Lucirin TPO Initiator 1.50 Total 100.00
[0021] The ink composition had the following viscosity profile, as measured with a Brookfield digital viscometer, model DV-II +, spindle: SPE-51; Temperature: 25.4 ° C.
Speed (cP) % Torque Viscosity 0.5 4.9 5074 1 7 3625 2 9.4 2434 2.5 11.4 2361 4 14.7 1903 5 16.6 1719
COMPARATIVE EXAMPLE 3 - POLY INK COMPOSITION (HEMA) [0022] An ink composition is prepared from the following components.
Table 2
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6/8
Component % by weight Iron oxide black 22.00 Poli-HEMA 27.60 Ethyl lactate 22.00 Cyclopentanone 18.40 HEMA 9.00 EGDMA 0.50 Lucirin TPO Initiator 0.50 Total 100.00
BINDING SOLUTION FORMATION [0023] 41.40 g poly-HEMA (Wm = 20,000) and 27.60 g cyclopentanone were added to a 500 ml plastic cup, mixed thoroughly for 10 minutes, and allowed to settle during night after mixing. 67.57 g of 60% poly-HEMA binder solution was obtained.
ACTIVATION SOLUTION [0024] 13,500 g HEMA were added to a brown ml glass vial with a magnetic stir bar, and 0.73 g EGDMA and 0.73 g Lucirin TPO initiator were added sequentially. The mixture was stirred until the solid initiator was dissolved (about 10 minutes). 15.00 g of activation solution were obtained.
INK COMPOSITION [0025] 64.63g of paste containing iron oxide black of example 2a, 67.57 g of poly-HEMA binder solution and 14.69 g of activation solution were added sequentially to a plastic cup of 500 ml, and mixed for 10 minutes. The paint composition had the following viscosity profile, as measured with a Brookfield digital viscometer, model DV-II +, spindle: SPE-51; Temperature: 25.4 ° C.
Speed (cP)% Torque
Viscosity
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7/8
0.5 4.5 4660 1 7.3 3780 2 10.1 2615 2.5 12.2 2527 4 15.2 1968 5 17.1 1771
EXAMPLE 4 - INK CONTAINING POLY COPOLYMER (HEMA-CO-NVP)
Table 3
Final ink formulation % in real weight Iron oxide brown 20 Poli (HEMA-co-NVP) 30 ethyl lactate 40 2-butoxyethyl acrylate 7 1,4-butanediol diacrylate 1.50 Lucirin TPO initiator 1.50 Total 100.00
The. Following the general procedure of example 2a, but replacing the brown iron oxide pigment, a pigment paste is obtained.
B. Following the general procedure of Example 2b, poly (HEMA-co-NVP) and ethyl lactate are combined to form a binder solution, and it was added to a 500 ml plastic cup, mixed thoroughly for 10 minutes, and allowed to settle overnight after mixing. 88, 97g of the binder solution containing 60% copolymer were obtained.
ç. Following the general procedure of example 2c, 2-butoxyethyl acrylate, 1,4-butanediol diacrylate, and Lucirin TPO initiator are combined to form an activation solution.
d. Following the general procedure of example 2d, the pigment containing iron oxide brown, the binder solution and the activation solution are combined to form an ink composition.
[0026] The illustrated examples and embodiments demonstrate some
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8/8 of the sustained release embodiments of the present invention. However, it should be understood that these examples are for illustrative purposes only and are not intended to be completely definitive with respect to conditions and scope. When the invention is described in connection with the various preferred embodiments, numerous variants will be apparent to one skilled in the art given the present description, without departing from the spirit of the invention and the scope of the appended claims.
权利要求:
Claims (8)
[1]
1. Method for making a contact lens, characterized by the fact that it comprises:
depositing on a portion of a molding surface of a contact lens mold a coloring composition comprising a pigment, a copolymer of 2-hydroxyethyl methacrylate and N-vinylpyrrolidinone, and a crosslinking monomer, the coloring composition having a Brookfield viscosity at least 2000 cp and the contact lens mold is made of polyolefin;
at least partially curing the colorant composition;
depositing a lens-forming monomer mixture in the mold, and curing the lens-forming monomer mixture, where the colorant composition is on a cured contact lens surface.
[2]
2. Method according to claim 1, characterized by the fact that the contact lens mold is made of polypropylene.
[3]
Method according to claim 1, characterized in that the colorant composition is deposited on a portion of the molding surface of an anterior contact lens mold.
[4]
Method according to claim 1, characterized in that the lens-forming monomer mixture comprises hydroxyethyl methacrylate, N-vinylpyrrolidinone, and a cross-linking monomer.
[5]
Method according to claim 1, characterized in that the dye composition is deposited to form a concentric ring shape.
[6]
6. Method according to claim 5, characterized in that the concentric ring essentially conforms to a position of a human iris when the contact lens is placed on the eye.
[7]
7. Method according to claim 6, characterized by the fact that the concentric ring has an outside diameter larger than a human iris.
[8]
8. Method according to claim 1, characterized by the fact that
Petition 870190053694, of 12/06/2019, p. 14/31
2/2 further understand, after curing the lens-forming monomer mixture, dryly release the contact lens from the mold.
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法律状态:
2019-01-15| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|
2019-04-16| B06T| Formal requirements before examination|
2019-07-23| B09A| Decision: intention to grant|
2019-08-13| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 20/07/2010, OBSERVADAS AS CONDICOES LEGAIS. (CO) 20 (VINTE) ANOS CONTADOS A PARTIR DE 20/07/2010, OBSERVADAS AS CONDICOES LEGAIS |
优先权:
申请号 | 申请日 | 专利标题
US22822009P| true| 2009-07-24|2009-07-24|
PCT/US2010/042499|WO2011011344A1|2009-07-24|2010-07-20|Contact lens|
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